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Life cycle assessment of permanent magnet electric traction motors
Division of Environmental Systems Analysis, Department of Technology Management and Economics, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0002-7455-7341
Division of Electric Power Engineering, Department of Electrical Engineering, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0003-2960-5751
Division of Electric Power Engineering, Department of Electrical Engineering, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0002-7455-7341
Division of Environmental Systems Analysis, Department of Technology Management and Economics, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0003-0690-3043
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2019 (English)In: Transportation Research Part D: Transport and Environment, ISSN 1361-9209, E-ISSN 1879-2340, Vol. 67, no February, p. 263-274Article in journal (Refereed) Published
Abstract [en]

Ongoing development of electrified road vehicles entails a risk of conflict between resource issues and the reduction of greenhouse gas emissions. In this study, the environmental impact of the core design and magnet material for three electric vehicle traction motors was explored with life cycle assessment (LCA): two permanent magnet synchronous machines with neodymium-dysprosium-iron-boron or samarium-cobalt magnets, and a permanent magnet-assisted synchronous reluctance machine (PM-assisted SynRM) with strontium-ferrite magnets. These combinations of motor types and magnets, although highly relevant for vehicles, are new subjects for LCA. The study included substantial data compilation, machine design and drive-cycle calculations. All motors handle equal take-off, top speed, and driving conditions. The production (except of magnets) and use phases are modeled for two countries – Sweden and the USA – to exemplify the effects of different electricity supply. Impacts on climate change and human toxicity were found to be most important. Complete manufacturing range within 1.7–2.0 g CO2-eq./km for all options. The PM-assisted SynRM has the highest efficiency and lowest emissions of CO2. Copper production is significant for toxicity impacts and effects on human health, with problematic emissions from mining. Resource depletion results are divergent depending on evaluation method, but a sensitivity analysis proved other results to be robust. Key motor design targets are identified: high energy efficiency, slender housings, compact end-windings, segmented laminates to reduce production scrap, and easy disassembly. 

Place, publisher, year, edition, pages
Elsevier, 2019. Vol. 67, no February, p. 263-274
Keywords [en]
Life cycle assessment (LCA), Magnet, Electric motor, Neodymium, Samarium, Ferrite
National Category
Transport Systems and Logistics Vehicle and Aerospace Engineering
Identifiers
URN: urn:nbn:se:vti:diva-21278DOI: 10.1016/j.trd.2018.11.004ISI: 000464890900018Scopus ID: 2-s2.0-85058039218OAI: oai:DiVA.org:vti-21278DiVA, id: diva2:1908812
Funder
Swedish Energy AgencyChalmers University of TechnologyAvailable from: 2024-10-29 Created: 2024-10-29 Last updated: 2025-09-11Bibliographically approved
In thesis
1. Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
Open this publication in new window or tab >>Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
2017 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The anthropogenic pressure on the Earth system already overshoots safe limits for climate change, so there is an urgent need to drastically reduce greenhouse gas emissions caused by transportation. Electric propulsion technology is a promising solution that can decouple fossil fuel use from road vehicle traffic. Additional benefits include removed tailpipe exhaust gas emissions, which currently damage human health and the environment, both locally and regionally.

However, electrification of vehicles could lead to problem shifts, e.g. from the use of fossil fuels to the generation of fossil electricity. Even when combined with renewable energy, there are trade-offs between benefits in operation and added environmental load during manufacturing, shifting from airborne emissions to resource related impacts. This is because electric powertrain components require new materials and more advanced processing compared to conventional vehicle parts.

The environmental impacts of vehicle electrification can be analyzed using life cycle assessment (LCA). This is a holistic systems tool, where all life cycle stages, from raw material acquisition to disposal, are investigated for potential contribution to environmental problems. For LCA of vehicles, a well-to-wheels study examines the life cycle of the energy carrier, i.e. a fuel or electricity, whereas complete LCA includes the production, use and disposal of the vehicle as such. A thorough review of the research field exposed short-comings in both methodology and inventory data.

This thesis aims to discuss in what ways LCA support the development of electrified road vehicles, and present contributions on how the methodology can advance to provide better support, with the goal to minimize environmental impact of vehicles in the long term.

Place, publisher, year, edition, pages
Gothenburg: Chalmers University of Technology, 2017. p. 80
Series
Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie, ISSN 0346-718X ; 4280
Keywords
electric vehicle, critical review, LCA, LCI, inventory data, scalable model, electrical machine, motor, inverter, magnet, stepwise improvements
National Category
Energy Systems Vehicle and Aerospace Engineering
Identifiers
urn:nbn:se:vti:diva-21291 (URN)9789175975993 (ISBN)
Public defence
2017-09-01, Palmstedtsalen, Chalmersplatsen 1, Gothenburg, 12:00
Opponent
Supervisors
Available from: 2024-11-05 Created: 2024-11-05 Last updated: 2025-09-11Bibliographically approved

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Nordelöf, Anders

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Nordelöf, AndersGrunditz, EmmaLundmark, SonjaTillman, Anne-MarieThiringer, Torbjörn
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