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A scalable life cycle inventory of an electrical automotive traction machine: Part I: design and composition
Division of Environmental Systems Analysis, Department of Energy and Environment, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0002-7455-7341
Division of Electric Power Engineering, Department of Energy and Environment, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0003-2960-5751
Division of Environmental Systems Analysis, Department of Energy and Environment, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0003-0690-3043
Division of Electric Power Engineering, Department of Energy and Environment, Chalmers University of Technology, Gothenburg, Sweden.ORCID iD: 0000-0001-5777-1242
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2017 (English)In: The International Journal of Life Cycle Assessment, ISSN 0948-3349, E-ISSN 1614-7502, Vol. 23, no 1, p. 55-69Article in journal (Refereed) Published
Abstract [en]

A scalable life cycle inventory (LCI) model of a permanent magnet electrical machine, containing both design and production data, has been established. The purpose is to contribute with new and easy-to-use data for LCA of electric vehicles by providing a scalable mass estimation and manufacturing inventory for a typical electrical automotive traction machine. The aim of this article (part I of two publications) is to present the machine design, the model structure, and an evaluation of the models’ mass estimations. 

Data for design and production of electrical machines has been compiled from books, scientific papers, benchmarking literature, expert interviews, various specifications, factory records, and a factory site visit. For the design part, one small and one large reference machine were constructed in a software tool, which linked the machines’ maximum ability to deliver torque to the mass of its electromagnetically active parts. Additional data for remaining parts was then gathered separately to make the design complete. The two datasets were combined into one model, which calculates the mass of all motor subparts from an input of maximum power and torque. The range of the model is 20–200 kW and 48–477 Nm. The validity of the model was evaluated through comparison with seven permanent magnet electrical traction machines from established brands. 

Place, publisher, year, edition, pages
Springer Nature, 2017. Vol. 23, no 1, p. 55-69
Keywords [en]
Electric, Electrical, Inventory, IPM, IPMSM, Life cycle assessment, Machine, Magnet, Mass, Material composition, Model, Motor, Scalable, Weight, Permanent, PM, PMSM, Vehicle
National Category
Transport Systems and Logistics
Identifiers
URN: urn:nbn:se:vti:diva-21273DOI: 10.1007/s11367-017-1308-9ISI: 000419167100005Scopus ID: 2-s2.0-85017114201OAI: oai:DiVA.org:vti-21273DiVA, id: diva2:1908807
Funder
Chalmers University of TechnologySwedish Energy AgencyAvailable from: 2024-10-29 Created: 2024-10-29 Last updated: 2025-09-11Bibliographically approved
In thesis
1. Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
Open this publication in new window or tab >>Using life cycle assessment to support the development of electrified road vehicles: Component data models, methodology recommendations and technology advice for minimizing environmental impact
2017 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The anthropogenic pressure on the Earth system already overshoots safe limits for climate change, so there is an urgent need to drastically reduce greenhouse gas emissions caused by transportation. Electric propulsion technology is a promising solution that can decouple fossil fuel use from road vehicle traffic. Additional benefits include removed tailpipe exhaust gas emissions, which currently damage human health and the environment, both locally and regionally.

However, electrification of vehicles could lead to problem shifts, e.g. from the use of fossil fuels to the generation of fossil electricity. Even when combined with renewable energy, there are trade-offs between benefits in operation and added environmental load during manufacturing, shifting from airborne emissions to resource related impacts. This is because electric powertrain components require new materials and more advanced processing compared to conventional vehicle parts.

The environmental impacts of vehicle electrification can be analyzed using life cycle assessment (LCA). This is a holistic systems tool, where all life cycle stages, from raw material acquisition to disposal, are investigated for potential contribution to environmental problems. For LCA of vehicles, a well-to-wheels study examines the life cycle of the energy carrier, i.e. a fuel or electricity, whereas complete LCA includes the production, use and disposal of the vehicle as such. A thorough review of the research field exposed short-comings in both methodology and inventory data.

This thesis aims to discuss in what ways LCA support the development of electrified road vehicles, and present contributions on how the methodology can advance to provide better support, with the goal to minimize environmental impact of vehicles in the long term.

Place, publisher, year, edition, pages
Gothenburg: Chalmers University of Technology, 2017. p. 80
Series
Doktorsavhandlingar vid Chalmers tekniska högskola. Ny serie, ISSN 0346-718X ; 4280
Keywords
electric vehicle, critical review, LCA, LCI, inventory data, scalable model, electrical machine, motor, inverter, magnet, stepwise improvements
National Category
Energy Systems Vehicle and Aerospace Engineering
Identifiers
urn:nbn:se:vti:diva-21291 (URN)9789175975993 (ISBN)
Public defence
2017-09-01, Palmstedtsalen, Chalmersplatsen 1, Gothenburg, 12:00
Opponent
Supervisors
Available from: 2024-11-05 Created: 2024-11-05 Last updated: 2025-09-11Bibliographically approved

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Nordelöf, Anders

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