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Electric drive and charging system for heavy vehicles: Solutions based on Electric Road Systems
Division of Industrial Electrical Engineering and Automation, Faculty of Engineering, Lund University, Lund, Sweden.ORCID iD: 0000-0002-8486-9656
2022 (English)Doctoral thesis, comprehensive summary (Other academic)Alternative title
Elektrisk driv- och laddsystem för tunga fordon : Lösningar baserade på elvägar (Swedish)
Abstract [en]

The electrification of road bound transport is to some extent limited by the large cost of the energy storage required on-board the vehicles, i.e., the cost of the battery. One way of reducing the required capacity of the on-board energy storage is to enable the possibility to supply the vehicles with electrical energy while it is moving, also called dynamic charging. The energy transfer is usually achieved by either an inductive or conductive coupling between the static supply and moving vehicle. This thesis focuses on a conductive energy transfer system and the challenges that follows, mainly the preference that the supply and the on-board voltage system should be galvanically isolated.

A prototype electrical powertrain is developed in a laboratory environment with the purpose of proving the concept as well as gathering measurement data for model validation. The data gathered is used to model three different types of electrical powertrains, each with a different philosophy with regard to galvanic isolation, and to compare their performance from an energy consumption and battery degradation point of view. The experimentally verified powertrain of this thesis features integrated energy transfer capabilities, meaning components originally only meant for traction purposes are also utilized in the process of transferring energy from an external supply to the wheels and energy storage on-board the vehicle. It turns out that this approach to energy transfer can be shown to be beneficial under certain circumstances, such as vehicle type, electric road characteristics for instance, compared to a separate energy transfer solution, where one separate component has, as its only purpose, the responsibility to transfer energy from a supply to the wheels and energy storage.

Place, publisher, year, edition, pages
Lund: Lund University , 2022. , p. 163
Keywords [en]
Electric Road System, integrated charging, galvanic isolation
National Category
Vehicle and Aerospace Engineering Energy Systems
Identifiers
URN: urn:nbn:se:vti:diva-21108ISBN: 9789198510942 (print)ISBN: 9789198510959 (electronic)OAI: oai:DiVA.org:vti-21108DiVA, id: diva2:1881125
Public defence
2022-03-25, Lecture hall KC:A, Kemicentrum, Sölvegatan 39, Lund, 10:00 (English)
Opponent
Supervisors
Available from: 2024-07-10 Created: 2024-07-02 Last updated: 2025-09-11Bibliographically approved
List of papers
1. EV powertrain topologies for electric road applications
Open this publication in new window or tab >>EV powertrain topologies for electric road applications
2018 (English)In: 31st International Electric Vehicle Symposium & Exhibition and International Electric Vehicle Technology Conference (EVS31 & EVTeC 2018), 2018, article id 20189318Conference paper, Published paper (Refereed)
Abstract [en]

Electric road systems (ERS) are technologies that allow to charge electric vehicles (EVs) while they are driving. A large scale implementation of ERS would allow to significantly reduce the installed battery capacity on board the vehicles, which consequently reduces their weight and cost. Due to geographical, practical and economic constraints the ERS is not expected to cover the full extension of the road being electrified. Instead, the ERS is expected to be implemented in sections which together would cover only a fraction of the overall length of the road (). If vehicles are to perform charge sustained trips while on the electrified road, there is a tradeoff between and the required charging power. In this context, this work presents the implications of altering in the rating of the components of three alternative powertrains purposely designed to operate in conjunction with an ERS. The energy consumption and cost of the different powertrains is compared and conclusions on the effectiveness of the different configurations are drawn.

Keywords
BEV (Battery Electric Vehicle), Charging, Cost, Dynamic Charging, Fleet
National Category
Vehicle and Aerospace Engineering Energy Systems
Identifiers
urn:nbn:se:vti:diva-21066 (URN)2-s2.0-85073098406 (Scopus ID)9781510891579 (ISBN)
Conference
31st International Electric Vehicle Symposium and Exhibition, EVS 2018 and International Electric Vehicle Technology Conference 2018, EVTeC 2018, Kobe City, Japan, September 30-October 3, 2018.
Projects
Energy transfer on conductive electric roads
Available from: 2024-07-01 Created: 2024-07-01 Last updated: 2025-09-11Bibliographically approved
2. Alternative EV powertrain topologies designed for operation in a conductive electric road system
Open this publication in new window or tab >>Alternative EV powertrain topologies designed for operation in a conductive electric road system
2018 (English)In: 2018 IEEE International Conference on Electrical Systems for Aircraft, Railway, Ship Propulsion and Road Vehicles and International Transportation Electrification Conference, ESARS-ITEC 2018, IEEE, 2018, article id 86077482018Conference paper, Published paper (Refereed)
Abstract [en]

Electric road systems (ERS) are technologies that allow to charge electric vehicles (EVs) while they are driving. This makes it possible to reduce the installed battery capacity and therefore the weight and cost of the vehicle. However, while the vehicle is charging from the ERS a protective earth connection cannot be ensured, which introduces new isolation challenges in the design of the electric powertrain. This work presents, and explains the working principle of three different powertrain configurations specially designed to operate in conjunction of an ERS. These powertrain concepts differ from each other on whether or not an isolated DC-DC converter is used and in the number of traction electrical machines and converters. As case study two different applications are considered, a city bus and a heavy truck and the conclusions regarding energy consumption are cost are summarized.

Place, publisher, year, edition, pages
IEEE, 2018
Keywords
Mechanical power transmission, Erbium, Batteries, DC-DC power converters, Inverters, State of charge, Torque
National Category
Vehicle and Aerospace Engineering Energy Engineering
Identifiers
urn:nbn:se:vti:diva-21103 (URN)10.1109/esars-itec.2018.8607748 (DOI)2-s2.0-85062064041 (Scopus ID)9781538641927 (ISBN)
Conference
2018 IEEE International Conference on Electrical Systems for Aircraft, Railway, Ship Propulsion and Road Vehicles & International Transportation Electrification Conference (ESARS-ITEC 2018), Nottingham, United Kingdom, November 7-9, 2018.
Available from: 2024-07-01 Created: 2024-07-01 Last updated: 2025-09-11Bibliographically approved
3. Integrated and isolated EV charger for AC and Electric Road applications
Open this publication in new window or tab >>Integrated and isolated EV charger for AC and Electric Road applications
2020 (English)In: 2020 International Symposium on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM 2020, IEEE, 2020, p. 114-119, article id 9161877Conference paper, Published paper (Refereed)
Abstract [en]

Electric road systems (ERS) allows electric vehicles to charge while in motion, in turn possibly reducing the cost of the vehicle since the battery capacity can be reduced. Most conductive ERS seen today are DC and while static charging is possible from an ERS it is also often beneficial if the vehicle is able to charge from the AC grid as well. In this paper an electric powertrain with the charging functionality partially integrated in the traction components and with galvanic isolation towards the charging supply is presented and experimentally evaluated. Along with this, two other powertrain topologies with similar functionality are presented and the strengths and weaknesses of each are discussed.

Place, publisher, year, edition, pages
IEEE, 2020
Keywords
AC charging, BEV, Electric roads, Galvanic isolation, Integrated charging
National Category
Vehicle and Aerospace Engineering Energy Engineering
Identifiers
urn:nbn:se:vti:diva-21104 (URN)10.1109/speedam48782.2020.9161877 (DOI)2-s2.0-85091131750 (Scopus ID)9781728170190 (ISBN)
Conference
2020 International Symposium on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM, Sorrento, Italy, June 24-26, 2020.
Available from: 2024-07-01 Created: 2024-07-01 Last updated: 2025-09-11Bibliographically approved
4. Energy Supply to Buses on a Conductive Electric Road: An evaluation of charger topologies and electric road characteristics
Open this publication in new window or tab >>Energy Supply to Buses on a Conductive Electric Road: An evaluation of charger topologies and electric road characteristics
2021 (English)In: World Electric Vehicle Journal, E-ISSN 2032-6653, Vol. 12, no 4, article id 241Article in journal (Refereed) Published
Abstract [en]

An electric road system (ERS) enables transfer of electric energy to a moving vehicle, making it possible to reduce the capacity—and cost—of the battery and the need for static chargers. A conductive electric road allows for relatively low complexity whilst being able to provide high levels of power. When utilising a conductive electric road, safety precautions must be considered with regard to isolation between the charging supply (the electric road) and the vehicle’s traction voltage system (TVS), since no protective Earth connection can be guaranteed. Isolation can be achieved by separating the two systems galvanically or by double isolating the entire TVS and all equipment connected to it on-board the vehicle. This study used the experimental results from a previous paper to model and evaluate three different electric powertrains/charger topologies, including a novel integrated design fulfilling the required safety features. The models were used in a full vehicle model and further investigated in a city bus scenario in terms of how charging performance, energy consumption and battery ageing are affected by the aforementioned charging topologies and electric road characteristic. We discovered that charging topology has a strong influence on energy consumption, and that electric road characteristics have a strong influence on battery ageing.

Place, publisher, year, edition, pages
MDPI, 2021
Keywords
EV, dynamic charging, integrated charging, galvanic isolation
National Category
Vehicle and Aerospace Engineering Energy Engineering
Identifiers
urn:nbn:se:vti:diva-21105 (URN)10.3390/wevj12040241 (DOI)000937534900082 ()2-s2.0-85120787475 (Scopus ID)
Available from: 2024-07-01 Created: 2024-07-01 Last updated: 2025-09-11Bibliographically approved
5. Conductive Electric Road Localization and Related Vehicle Power Control
Open this publication in new window or tab >>Conductive Electric Road Localization and Related Vehicle Power Control
2022 (English)In: World Electric Vehicle Journal, E-ISSN 2032-6653, Vol. 13, no 1, article id 22Article in journal (Refereed) Published
Abstract [en]

Enabling vehicles to draw energy from an electric road system (ERS) significantly reduces the need for battery capacity on board the vehicle. It is not necessary, nor realistic, to cover every meter of every stretch of road with ERS. The question then arises how and where the ERS sections should be placed. One way of doing it is to place equally long sections of ERS with a certain separating distance. Another way is to place the sections where the highest amount of traction power of the vehicles is required. This paper presents a performance evaluation of both these methods from an energy consumption and battery degradation point of view. This study assumes a conductive ERS which allows for high power transfer. Being conductive, galvanic isolation between the energy source (the ERS) and the on board traction voltage system (TVS) is needed for electric safety reasons. In addition to the two alternative methods for location of ERS segments, three different powertrains, each with a different approach to galvanic isolation and charging, are evaluated. It is discovered that the method for location of the ERS can in fact affect both energy consumption and battery degradation depending on powertrain and driving scenario.

Place, publisher, year, edition, pages
MDPI, 2022
Keywords
EV, dynamic charging, integrated charging, galvanic isolation
National Category
Vehicle and Aerospace Engineering Energy Systems
Identifiers
urn:nbn:se:vti:diva-21106 (URN)10.3390/wevj13010022 (DOI)000928457100001 ()2-s2.0-85123032708 (Scopus ID)
Available from: 2024-07-01 Created: 2024-07-01 Last updated: 2025-09-11Bibliographically approved

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